Restoring Reverie

: The Art of Restoring & Sailing a Classic Wooden Sailboat


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‘Tis The Season For Boat Work

Winter is here!  That means different things to different people.  For us, here at Camp Reverie,  it’s a busy time accentuated by the lengthening of each day. Today, we have sunset 9 minutes later than on the Dec. 21 solstice.   That means we’re packing up just a little bit later every day and getting more done with each passing week.

Winter has always been the time for boat work.  It was a time to take care of some of the large projects while the boat is out of the water and sailing is not a distraction. Endless projects  pile up during the warmer months that need to be addressed in the off-season. Projects, projects, projects; we sailors love our projects.

One of the reasons I look forward to winter is the fact that I can get outside and perform some of the heavy labor without heat and humidity getting in the way.  In the winter, you can always take off a layer if you’re too hot.  I haven’t been cold once this season. Keep it moving.

Thankfully,  we were able to take care of everything that needed to get done before the snow flew and have a formidable list to knock out before spring. Getting under the weather wire on the topsides project felt like a real victory as it left a clearer path to getting some other projects finished by spring.  There’s no hibernation going on here at Camp Reverie.  Well, maybe a little.

We can now get back to the removal of the deck and deck framing along with new sheer clamps and shelf, for good measure. Instead of hiding out from 90° F and 90% humidity, it’s lake effect rain showers,  lake effect snow showers and blistering cold winter gales.  I have had to shovel out a work area multiple times already and expect it to happen repeatedly over the winter.   Holland is in the Lake Michigan snow belt so we are no strangers to a stray flake or two.

One of this winter’s first projects was to measure out the  deck framing and sheer clamps to get a materials requirement for the new deck framing, sheer clamps and shelf.  I did that on a day when the wind was gusting up to 60 mph which shook and rattled poor Reverie.  It felt a bit surreal as I measured in the darkness with the aid of a shop light illuminating a small ring wherever I moved it.  With her interior removed, Reverie picks up vibrations from without and sounds sympathetic tones much like a stringed instrument.  On a good day, it’s pleasant and interesting.  In a gale, it’s a bit unsettling.

When the weather allows, I’ve been outside running rough lumber through the planer.  Last year, I picked up a nice 2″x 8″ x 12′ piece of white oak from Armstrong Millworks in Highland, Michigan. In late November, I paid a visit to L.L Johnson Lumber, in Charlotte, Michigan, where I picked out some nice 5/4″ x 12″ x 14′ southern yellow pine and some nice yellow birch for a furniture project.  The yellow pine will be used to replace the bad planks and , possibly, for the sheer clamps. Add to the mix about 100 board feet of rough red oak that was just sitting around and you have some work on your hands.

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There was 100 board feet of red oak and 50 board feet of  yellow birch on top of the boat wood.  No sense just moving it.  Let’s make it useful.

 

 

As soon as all the wood is processed, we can resume deck removal.  When I was on board measuring deck beams, I had a chance to look over the construction of the deck  framing and do not think the original builder of the hull and the builder of the deck/ interior are the same.  The hull is sturdy and overbuilt.  I am impressed by how well it has held together. The heavy frames with intermittent steam-bent frames is reminiscent of old work boat construction.

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Sturdy hull with lightly built deck framing and sheer clamp.  Part of the mystery.

Conversely, the interior and deck-beam construction leave something to be desired, in the way of craftsmanship.  The deck framing and interior won’t be copied from what was found.  Both the deck and the interior will be rebuilt as sturdily as the hull.  Instead of ash for the deck beams, there will be white oak.  The sheer clamp will either be of white oak or yellow pine with a shelf added to the sheer. More on that once the deck framing commences.

Winter shall proceed as such:  it’s outside whenever possible and lots to do inside when being inside’s a good thing.  Our front bathroom has become the varnish booth.  The fan works great for exhaust and we haven’t had any issues with fumes while I varnish up Reverie’s wooden blocks.

Stripping down the blocks and soaking them in hot oil was one of the first projects we did when we got the boat. The oil had over a year to dry so I gave them a sanding and have been dipping them in a can of spar varnish diluted with about 30% turpentine.  As I write, they have 5 coats on them.  They will get their sixth and final coat tomorrow and reassembled shortly after that.  All said and done, there will be close to 40 hours devoted to the block restoration project alone.

“O God! methinks it were a happy life,
To be no better than a homely swain;
To sit upon a hill, as I do now,
To carve out dials quaintly, point by point,
Thereby to see the minutes how they run,
How many make the hour full complete;
How many hours bring about the day;
How many days will finish up the year;
How many years a mortal man may live.”
~William Shakespeare – King Henry Vl

Along with the varnishing, there is always a bit more organizing and sorting of everything from boat hardware, to tools, to wood, to lp records, to books and to all the other things that get piled around and in the way.  We are removing the clutter and making a streamlined restoration machine.  I will leave you with a shot of some fine, vintage power tools that got new cords and cleaning as part of the indoor winter work.

Happy 2017 from Julia and Roger!  Thanks for following our project.

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Tools that are as old as Reverie!  Quality never goes out of style.

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Winter Projects

It was only a matter of time before Old Man Winter arrived in earnest.  After reveling over our Christmas Day sail on Lake Michigan, we knew we would be seeing a bit of cold, wind and snow regardless of autumn’s refusal to part ways.  The Great Lakes saw almost no ice cover this year so when the arctic air arrived, the frigid wind blowing over the relatively warm water made for some respectable lake effect snow showers.  Last week, we got close to 20 inches of snow and temps that stayed low enough to get out for a bit of cross country skiing.  These lake effect snow showers come in bands and look very much like ripples in the sand when you see them in the sky or view them on radar. They leave sizable amounts of snow in their wake while other areas nearby experience little or no snow.

The Sun going down under Lake Michigan snow bands.

The Sun going down under Lake Michigan snow bands.

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Overlooking Lake Michigan from Oval Beach in Saugatuck, Michigan. If you look closely, there are two people just beyond the dune grass on the right, to give you perspective.

 

 

 

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Julia on her vintage pair of wooden skis. Check out that amazing Norwegian sweater.

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Wood is good!

Yesterday, the wind was coming from the South, clocking to Southwest, blowing gales to 45 knots with gusts to 60 knots on Lake Michigan.  Reverie is tucked behind a building sheltering her from the brunt of the gale but still, I wondered about the  tarp holding out in these conditions.  I wondered about the towering oak tree with the 10 foot girth leaning over the tiny cottage we were in last year.  Did it make it through the gale?  Are the people that now live there  o.k.?

“Great emergencies certainly inspire us with the feelings they demand; and many a man has braved a storm on the wide wild oceans, who would have shrunk from its voice as it pealed down the chimney”

-Charles Maturin. Chapter XI,  Melmoth the Wanderer 1820

 

What a difference a day makes; especially when you’re talking about Great Lakes weather.  Today, it’s sunny, 50°F and the wind has settled down to 17 mph,  blowing from the West.  The snow has melted except for the big piles left by the plows.  It feels very springlike. I may not be convinced that spring has arrived but I’m sure it’s on it’s way and those little projects I had set aside on the winter “to do” list  need to be addressed before I see the first bluebird of the season.

The “to do”  list wasn’t terribly long this year.  I made sure to leave plenty of time for Julia, reading and painting.   It’s been good.  Along with the usual, copious amounts of nonfiction, I have also been revisiting Moby Dick for the fifth time in my life. The first two times were in my youth when I was grounded at our summer cottage (I got grounded a lot).  We had this massive, worn copy of Moby Dick that had the front cover torn loose.  It’s long gone now, as is the cottage, but I still remember the illustration of Queequeg entering the darkened room of the Spouter Inn with a lamp and shrunken head!   I would lie there on one of the antique pull-out beds that lined the front room and read away while everyone else swam and played within earshot.  It may be that, “damp drizzly November in my soul”, that earned me so much down time but it was in those pages I found a take on the human condition I could agree with.  I’ve read Don Quixote as many times and am going to give it another read when I’m done with Melville.  Maybe I’ll  follow that up with The Count of Monte Cristo. It’s like meeting up with old friends you haven’t seen in a while and catching up.  Good stuff.

Since the beginning of the new year, I’ve completed 7 paintings and have sketches prepared for 7 more.  On the nuts and bolts side, I’ve also been cutting mat and making custom frames out of flame maple.    I need to have 20 ready for a show and still have a few more to make.  It’s good to have the skills to be able to do my own framing as it’s rather expensive even when you do it yourself.

 

In From The Fog

In From The Fog

Lake Effect Snow on 112th Avenue

Lake Effect Snow on 112th Avenue

Snow Bands Over New Holland

Snow Bands Over New Holland

Round Barn and Teasel

Round Barn and Teasel

Iceboats on Lake Macatawa

Iceboats on Lake Macatawa

Ice, Wind and Speed

Ice, Wind and Speed

 

Fallasburg Covered Bridge

Fallasburg Covered Bridge

The projects I had to finish for the season are coming along nicely, as well.  The biggest time consumer was disassembling and cleaning our binoculars.  We have one pair of cheap West Marine binoculars I got as a backup for a pair of WWII M-16 binoculars that I eventually sold as they deserved to be in the hands of a collector who would appreciate them rather than living on the sailboat and getting beaten up.  I did find a decent pair of 50-60 year old 7 x 50 post-war Japanese binoculars at an estate sale that I thought would serve well as the primary boat binocs.  The optics were good and they seemed to be of a quality rivaling the M-16s.  I checked on the internet and found there was a Japanese trade guild that had very stringent quality control standards and this happened to be one of that make.  They are marked with symbols and numbers that allow you to find exactly who made them. This list is on the internet should you wish to try your hand at refurbishing a pair of vintage binoculars on the cheap.

Julia and I were at a thrift store a few weeks ago and found another pair of Japanese 7 x 35 binocs. They were really beaten up and dirty but I recognized the guild mark and we picked them up for 4 bucks.  These were to be my test pair in order to acquaint myself with the cleaning procedure and not ruin the pair that were to go on the boat.   I found this site that is maintained by an astronomy enthusiast which gave a nudge in the right direction:

http://www.orion-xt10.com/how-to-restore-old-binoculars.html

Although the binoculars I worked on were not exactly like the ones he describes, I was able to glean enough to proceed with caution.  I do emphasize proceeding with caution.  These old binoculars will come apart but they are like multi-level puzzles that one can easily damage if  patience and care are not exercised. The first pair took quite some time, primarily because they were so filthy.  There were a few steps where I stopped, put them down and revisited them after I had time to consider that my previous thoughts about their assembly were incorrect.  I took them apart just enough to clean the lenses and diopters with repeated careful applications of distilled water and isopropyl alcohol (1 pint 97% alcohol to 1 gallon distilled water) daubed on with a Q-tip and lifted with a clean, soft, lint-free rag.  No pressure or rubbing until they looked clean enough to use a lens cloth on.  The tiniest amount of dust will permanently scratch the lenses.

The 7 x 35's taken apart.

The 7 x 35’s taken apart.

The 7 x 35's back in action. We'll use these for bird watching.

The 7 x 35’s back in action. We’ll use these for bird watching.

As I said, the binoculars were filthy but I got them in quite serviceable condition.  I’ve always wanted to have this skill after reading Lothar-Günther Buchheim’s descripition of it in Das Boot.  I like the idea that something can be taken apart and put back together.  In this day and age, we have been conditioned by the tenet of consumer culture that tells us to discard something that is no longer new.  Something has been lost, in this modern system.  By giving us an endless supply of consumer goods, it has deprived us of a sense of accomplishment and self-worth that comes from maintaining what we already have.  That “never needs maintenance” philosophy is just another way of saying “you’ll be throwing it out sooner than later”.

With this new found skill, I feel confident getting the 7 x 50’s apart and was even able to get the rattling lens in the West Marine pair take care of.  In doing so, I was not surprised to find many of the parts were no longer machined metal but molded plastic.  I feel fortunate to be living out my life while many of the older products are still available to use and not in museums.

Binocular Overhaul Part II: A pair of 7 x 50's This pair got a major overhaul that included removing & cleaning the prisms. I didn't take pics of the prisms because I didn't want to set them down. Delicate work.

Binocular Overhaul Part II: A pair of 7 x 50’s This pair got a major overhaul that included removing & cleaning the prisms. I didn’t take pics of the prisms because I didn’t want to set them down. Delicate work.

To cap off this Winter’s service projects, I still have to replace the water pump impeller on Prudence’s outboard motor.  I bought the impeller last Fall and somehow managed to dodge that task knowing I had already greased up the old one.  It looked fine but once I got the new one, I realized how much the old one needed replacing.  It’s on the list.