Restoring Reverie

: The Art of Restoring & Sailing a Classic Wooden Sailboat


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‘Tis The Season For Boat Work

Winter is here!  That means different things to different people.  For us, here at Camp Reverie,  it’s a busy time accentuated by the lengthening of each day. Today, we have sunset 9 minutes later than on the Dec. 21 solstice.   That means we’re packing up just a little bit later every day and getting more done with each passing week.

Winter has always been the time for boat work.  It was a time to take care of some of the large projects while the boat is out of the water and sailing is not a distraction. Endless projects  pile up during the warmer months that need to be addressed in the off-season. Projects, projects, projects; we sailors love our projects.

One of the reasons I look forward to winter is the fact that I can get outside and perform some of the heavy labor without heat and humidity getting in the way.  In the winter, you can always take off a layer if you’re too hot.  I haven’t been cold once this season. Keep it moving.

Thankfully,  we were able to take care of everything that needed to get done before the snow flew and have a formidable list to knock out before spring. Getting under the weather wire on the topsides project felt like a real victory as it left a clearer path to getting some other projects finished by spring.  There’s no hibernation going on here at Camp Reverie.  Well, maybe a little.

We can now get back to the removal of the deck and deck framing along with new sheer clamps and shelf, for good measure. Instead of hiding out from 90° F and 90% humidity, it’s lake effect rain showers,  lake effect snow showers and blistering cold winter gales.  I have had to shovel out a work area multiple times already and expect it to happen repeatedly over the winter.   Holland is in the Lake Michigan snow belt so we are no strangers to a stray flake or two.

One of this winter’s first projects was to measure out the  deck framing and sheer clamps to get a materials requirement for the new deck framing, sheer clamps and shelf.  I did that on a day when the wind was gusting up to 60 mph which shook and rattled poor Reverie.  It felt a bit surreal as I measured in the darkness with the aid of a shop light illuminating a small ring wherever I moved it.  With her interior removed, Reverie picks up vibrations from without and sounds sympathetic tones much like a stringed instrument.  On a good day, it’s pleasant and interesting.  In a gale, it’s a bit unsettling.

When the weather allows, I’ve been outside running rough lumber through the planer.  Last year, I picked up a nice 2″x 8″ x 12′ piece of white oak from Armstrong Millworks in Highland, Michigan. In late November, I paid a visit to L.L Johnson Lumber, in Charlotte, Michigan, where I picked out some nice 5/4″ x 12″ x 14′ southern yellow pine and some nice yellow birch for a furniture project.  The yellow pine will be used to replace the bad planks and , possibly, for the sheer clamps. Add to the mix about 100 board feet of rough red oak that was just sitting around and you have some work on your hands.

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There was 100 board feet of red oak and 50 board feet of  yellow birch on top of the boat wood.  No sense just moving it.  Let’s make it useful.

 

 

As soon as all the wood is processed, we can resume deck removal.  When I was on board measuring deck beams, I had a chance to look over the construction of the deck  framing and do not think the original builder of the hull and the builder of the deck/ interior are the same.  The hull is sturdy and overbuilt.  I am impressed by how well it has held together. The heavy frames with intermittent steam-bent frames is reminiscent of old work boat construction.

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Sturdy hull with lightly built deck framing and sheer clamp.  Part of the mystery.

Conversely, the interior and deck-beam construction leave something to be desired, in the way of craftsmanship.  The deck framing and interior won’t be copied from what was found.  Both the deck and the interior will be rebuilt as sturdily as the hull.  Instead of ash for the deck beams, there will be white oak.  The sheer clamp will either be of white oak or yellow pine with a shelf added to the sheer. More on that once the deck framing commences.

Winter shall proceed as such:  it’s outside whenever possible and lots to do inside when being inside’s a good thing.  Our front bathroom has become the varnish booth.  The fan works great for exhaust and we haven’t had any issues with fumes while I varnish up Reverie’s wooden blocks.

Stripping down the blocks and soaking them in hot oil was one of the first projects we did when we got the boat. The oil had over a year to dry so I gave them a sanding and have been dipping them in a can of spar varnish diluted with about 30% turpentine.  As I write, they have 5 coats on them.  They will get their sixth and final coat tomorrow and reassembled shortly after that.  All said and done, there will be close to 40 hours devoted to the block restoration project alone.

“O God! methinks it were a happy life,
To be no better than a homely swain;
To sit upon a hill, as I do now,
To carve out dials quaintly, point by point,
Thereby to see the minutes how they run,
How many make the hour full complete;
How many hours bring about the day;
How many days will finish up the year;
How many years a mortal man may live.”
~William Shakespeare – King Henry Vl

Along with the varnishing, there is always a bit more organizing and sorting of everything from boat hardware, to tools, to wood, to lp records, to books and to all the other things that get piled around and in the way.  We are removing the clutter and making a streamlined restoration machine.  I will leave you with a shot of some fine, vintage power tools that got new cords and cleaning as part of the indoor winter work.

Happy 2017 from Julia and Roger!  Thanks for following our project.

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Tools that are as old as Reverie!  Quality never goes out of style.

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Wooden Blocks

March has arrived and the time change to Daylight Savings takes place in the early hours of Sunday morning.  Losing an hour of sleep shouldn’t be much of a problem seeing as I get up well before dawn anyway.  We have passed meteorologic Spring already and the  month brings with it the sense that I need to finish up with this Winter’s off-site projects.

The blocks on Reverie were in desperate need of TLC. The varnish on all of them was chipped and worn with the sheet blocks showing the worst of it.  They had been left on the boat for who knows how long, and had deep splits in the wooden cheeks with black water stains that looked permanent.

 

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Blocks, their sheaves, bronze roller bearings and cheek plates.

 

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Some of the blocks as we found them. The lorn sheet blocks are on right.

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Smart Strip does the job.

The first course of action was to disassemble everything and strip the cheeks down to bare wood so they could go into a hot bath of linseed oil, beeswax and turpentine.  I discovered SmartStrip when I was working on Persistence and needed to strip paint from fiberglass.  It is expensive, costing close to $60.00 a gallon but it is environmentally friendly and does the job.  It’s biodegradeable and has very little odor. We have had good results covering whatever needs to be stripped with plastic bags or plastic food wrap and leaving it on overnight.  It will be the stripper of choice for the rest of Reverie’s projects along with a heat gun for the hull and other easily accessible areas.

 

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A couple of block cheeks stripped and ready to go into the hot linseed oil mixture.

I applied the SmartStrip to  the wooden cheeks and let them sit overnight in plastic grocery bags. The next morning, I scraped off the varnish with a plastic putty knife and an old toothbrush.  I brushed household bleach on the black spots repeating this procedure until the spots were all but gone.  I then scrubbed them under running water so as to remove all traces of paint stripper and bleach.  Before they went into the oil mixture, I let them air dry for several days.

Getting the mixture of linseed oil, beeswax and turpentine at the right temperature takes careful monitoring of the hot plate.  I like to have it as hot as possible without smoking and potentially catching on fire.

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Well used hot plate and coffee can full of linseed oil, beeswax and turpentine.

I cooked each block for about 4 hours until I could see no more air bubbles coming out of the wood.  I then let them sit for a while on a piece of cardboard and really didn’t have to wipe any excess off except where they touched the cardboard.  I use boiled linseed oil, a bit of beeswax and  turpentine to help the mixture penetrate deep into the wood.  Boiled linseed oil dries faster than raw linseed oil but still, these cheeks are going to hang for a few months before I lightly sand them and finish them with spar varnish. The splits in the sheet block cheeks completely closed up after their soaking and one has to look hard to see them.  They’ll be fine.

So, that’s one more project off the list and a million more to go.  Regardless, it feels good to know it’s done and I don’t have to think about it any more.  That calls for a wee dram of Scotch!

Cheers,

Roger